DOA Throttle Body

Feb. 01, 2006 By Chris Geiger
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3mm Overbore Throttle Body Over the years I have added and changed a few things on my truck. Now it weighs about 900 lbs more and sits 12" taller than most 4Runners.  This weight and drag has taken a toll on the performance of my basically stock 3.0L V6.  No longer does It cruise down the highway with the ease it once did.  This month I installed a D.O.A. 3mm oversized throttle body to help my poor over worked gerbils under the hood.  This unit is made by boring out the main air way opening, much like boring out an engine to accept larger pistons.  The throttle plate or butterfly is replaced with a larger unit to allow it to seal in the larger diameter throttle body bore. The larger throttle body opening allows more fuel/air into the engine resulting in increased engine performance. Installation is about as difficult as changing a carburetor and took me 45 minutes to complete.  After removing the hoses, connectors and cables the old throttle body unbolts easily.  I removed my throttle position sensor and moved it over to the new throttle body.  I sprayed both sides of a new gasket with some K&W brand "Copper Coat Gasket Compound".  This stuff makes the gasket real sticky and helps prevent vacuum leaks.  It's great stuff to have around when working on intake systems.  After bolting the throttle body in place and reattaching the cables and lines I was all done.  I started up the engine and set the idle. For more information about throttle bodies and throttle position sensors see Jim Brink's TPS tech article.  Adjustment of the TPS may be needed in some cases after transferring it to the new throttle body.  For testing I would have preferred to dyno test before and after the installation to get an exact reading as to how much of an increase came as a result of this swap.  As it turns out there are no dynos within 100 miles of where I live.  It would have taken all day and as much as $200 to do the testing I wanted to do, I just don't have that kind of time and money so I will just have to give a seat of the pants review of the performance. I noticed the change as soon as I drove down the street, the throttle was more responsive.  The increase is most noticeable coming away from a stop. The truck feels more responsive and peppy. The truck starts and runs normally both when cold and hot.  Over the years my truck has always surged and missed just a little bit when cold, many 3VZE engines do this.  To my surprise the "cold miss" is completely gone.  Now the truck runs much better when cold.  When driving up a steep grade at full throttle there is a small but noticeable increase in power as well.  To provide some reference for comparison I thought I would rate it against other modifications I have done to my truck.  Hands down I found it better than the 2.5" cat back exhaust, aftermarket high performance air cleaner , and aftermarket ignition system that I have tried.   I was not happy at all with the Ignition system or air cleaner assembly and have removed them as I felt they did nothing to improve performance.  Overall I am very happy with the upgrade and feel it is well worth the money. It's not a huge overall increase but is a noticeable improvement.  Gas mileage under normal driving conditions is the same as before, no better, no worse. D.O.A Racing Engines can enlarge throttle bodies anywhere from  3mm to 6mm over stock (4-6mm over for racing applications only) and has units available for fuel injected 22re (and turbo), 3VZE V6 engines and all Tacoma engines.  The cost is $250 plus exchange (as of August 1999).
Contact Info:
  DOA Racing Engines
Tim Jenkins
6013 Premiere Ave.
Lakewood, CA 90712
DOARACING@AOL.COM
(562) 867-6336


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