The Original "Desert Beetle" ! - - Off-Road.com
May 18, 2008

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The Original "Desert Beetle" !

ORC STAFF

Taking it's name from the Baja California peninsula , where it has roamed freely for years , the Baja is a VW Beetle modified with fiberglass body panels , tube steel bumpers and larger wheels and tires ( among other things ) . They all go into making it a more capable off-road vehicle . While purists cringe at the sight of these anything but stock Bugs , Baja owners are far from purists . We build our VW's to take on terrain that would , and often does send some 4x4's running for cover ! From the rock gardens of the high desert to the varying terrain of the east coast and everything in-between , Bajas have conquered it all !

Owners of the Baja Bug know that these little monsters can take just about anything you can throw at them , and still get you home for dinner . Thier high level of traction comes in part , from having the engine / transaxle combo , located directly over the rear wheels . Suspension is another area where VW did things right . The front and rear suspension give with the terrain , retracting up and back to smoothly follow the grounds surface . It has been said that Dr. Porsche designed the perfect suspension for racing Baja ! While that point can be argued , one has to admit that it does incredibly well for a suspension system , designed over 50 years ago .

The Air-Cooled flat four cylinder engine keeps the car's center of gravity low , and has fewer parts than its liquid cooled brethren . It is light weight and has fewer things to go wrong , which is especially important when you're 200 miles from the nearest garage . The Baja is not a luxury car by any means , but then it was never designed to be . What it is , is rugged , reliable , inexpensive and a hell of a lot of fun to drive !

In the begining....., there was a 1969 VW Baja , and God said "Give it to Lenhart , he's a glutton for punishment" ! Pretty it ain't . Well , not yet anyway , but it is typical of the breed . While serving dual duty as a daily driver and off-road Desert Beast , this little car has brought my daughter and I , hours of quality time and fun !

Deep sand ? - Been there . Rocky terrain ? - Done that . Old mining , fire and other roads ? - Got the T-shirt ! It has gone through some of the most god-awful areas you can imagine ( We don' need no steenkin 4 wheel drive ! ) and survived intact . OK OK , Scratched paint , a couple rock hits and a much used skid plate , but otherwise unharmed .

Stats

  • 1969 VW Baja
  • Engine - 1600cc
    • 12V Alternator
    • Chrome Doghouse Fan shroud / cooler
    • Bosch 009 distributor / Blue Coil
    • Bobcat 1 1/2 in Extractor w / spark arrestor
    • K&N Air Cleaner
  • Transmission - Stock Type-1
  • Suspension , Front - Ball Joint
  • Suspension , Rear - IRS
  • Shocks - KYB Gas-A-Just
  • Wheels - Steel White Spokes
  • Tires - Rear P235 Generals- Front P 185 Michlens
  • Roll bar - 2 in , 4 point
  • Double Tube bumpers - 1 1/2 in
  • Rear Skid Plate
  • Welded Seams
  • Stereo
    • Realistic CD ( don't laugh it works !)
    • Urban Audio Works 600 Watt Amp
    • Jensen / Lanzar Speaker System
    • 15" Hollywood Sound Labs Sub-Woofer ( and it has not killed the battery yet ! )

As you can see , It's not going to be on the cover of the magazines anytime in the immediate future , but I've had my fill of trying to build "Show Cars / Trucks" . I'd rather have fun off-roading without going totally broke just trying to have the best looking rig on the trail . It also takes all the fun out of off-roading when you have to worry about every branch and rock you come across . With this Baja , all the mods I will make will be for increased functionality and reliability . In short , a hard core Desert Beast . The one area that Im going to splurge on is a new paint job with the ORC logo / scheme . Hey , it never hurts to brown nose the boss !I gotta paint the thing , why not ?

I'll hold off on a long wish list of future plans , and tell you the definite's . I have a rear arm beef kit waiting to get welded in , and an Anti Environmentalist ehem , er , ah push bar / front skid plate combo to build which I should have done within the next month . I already have a King / Link pin Long travel front end to install , and a full cage won't be far behind that . The biggest mod to be made and what will be the hardest by far is installing an A/C unit . I got my paws on a fully functional system from an 86 Plymouth Voyager that I'm going to fight with over the winter . It's too hot in AZ not to have one . Sure , it would be a lot less hassle to buy the kit , but I'm a motivated ( read that as " not rich " ) kind of guy ! Look for a "How-To" article to accompany the installation .

It's mine , it's ugly it's paid for and I hope you like it !

Oh yea , one more thing . Do any of you know who builds an adapter to mate a Type -2 (Bus) Tranny to a 460 Ford motor ? (Kidding ! Just kidding !)

Questions or comments ?

E-mail Editor@off-road.com

Comments and questions from our Readers
 Posted Dec 28 2007 06:05PM
Looks great! I'm glad to see a balljoint/IRS baja. I keep reading about IRS and Balljoint not making the best bajas. I'm slowly getting around to getting my '74 bug offroadable. I must ask though, did you re-spline the rear axel? Happy buggin'!
 Posted Jan 28 2008 09:40PM
Like buzzboy, how have the ball joints held up? Iam building a 1969 also. I do not want to spend the money if I do not have to.
 Posted Mar 13 2008 02:08PM
yeah how have those ball joints held up? im going to build a 71 and will be removing the frame head and welding in the linkpin frame head.
 Posted Mar 17 2008 10:04AM
What is involved with switching over from a balljoint front to a long travel King? I have a 72STD and would like a long travel set up.
 Posted Mar 28 2008 11:34AM
wondering about the IRS, honestly im not a VW guy but trying to get into it since the high gas prices forced me to sell my full size bronco, been doing alot of reading and everyone seems to hate the IRS, any major modifications done, will just some good shocks and maybe some chassis bracing hold it up thanks, nice car
 Posted Apr 19 2008 09:42PM
Anyone that told you they don't like the IRS is an idiot. You can lift without the typical VW wheel tilt and it gives you better handling on and off road. By the way you can box in the trailing arms and they WILL NOT BREAK. Not that they're weak in the first place.
 Posted May 03 2008 08:02PM
Great website.... love the baja... got my own '66.
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