Some supplemental info to Spidertrax' excellent installation instructions for their Brake Line Kits. I've only dealt with the kit fitting a 1988 Samurai (dual diagonal braking system) so that's what you'll find below. Tools
PreparationBe prepared for a minor mess. You'll be opening brakes lines and fluid tends to run everywhere. Make sure to promptly wipe up fluid spills on painted surfaces of your truck (unless, for some reason, you want the paint removed). Brake line plugs can make things a bit easier and reduce the potential for a mess, but they're certainly not required.
Assembly
Finishing UpClean up all the brake fluid spills and dribbles. Fill the brake fluid reservoir. Re-check all fittings to ensure that they're tight and leak-free. I was at the end of a day here, so I just made sure that all fittings were closed and then let things sit for a couple of days and 'gravity bleed'. Much of the air in the lines will percolate to the reservoir just by letting things sit for awhile. Top off the reservoir. To get started, open the bleed ports on both rear calipers and allow them to gravity fill and bleed until you begin to get fluid out the bleed port. Keep a sharp eye on the reservoir level. Close each port when you begin to get fluid. I used a Mighty-Mac hand vacuum pump with its brake bleeding attachments to start bleeding the system. With this little pump you can do most of the brake bleeding alone. Just remember to re-check the reservoir at frequent intervals to make sure you don't pump it dry. Starting at the furthest point (passenger side rear wheel) hook up your vacuum pump and bleed one wheel at a time, rechecking the reservoir level frequently. Work to progressively shorter lines as you bleed the system. In order: right rear wheel, left rear wheel, right front wheel and finally, the left front wheel. Once you think you've got the majority of the air removed, get someone to help you finish up. Complete bleeding the traditional way, again starting from the right rear. Check for leaks during this process, as your assistant pressing the brake pedal will pressurize your new bake system, where the vacuum pump did not. Finally, adjust the proportioning valve as per Spidertrax instructions and then test, test, test the new brakes. The last thing you want to do is find some overlooked problem when you're attempting a panic stop from 70 mph on the freeway. It may be the last thing you ever do. If you can't get things right, carefully drive to a brake specialist and have them make it right. Problems
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