Going down a tough trail is all about traction and
control. Maintaining traction requires keeping as much of the tire
down on the trail as possible, and not up in the air. Even if you
have a locker or limited slip in both ends, you’re still
better off with more rubber down where it can get a grip.
Articulation is your rigs ability to keep its tires planted on the
ground, even when things get really twisted. The secret is to allow
the droop side to drop down as freely as possible without
resistance from the droop-side spring opposing the downward force
provided by the compressed side spring. It is also critical that
the suspension should maintain adequate axle control in every axis
of motion.
 
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The Revolvers expand when the axle droops providing more flex.
The shackles are also able to twist with the leaf
spring.
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So, you want more flex for your full size rig but
you’re not sure how? Well, Metal Made Rite has come up with a
unique shackle that replaces your factory units. These shackles
called "The Revolver" have super-flex charactoristics. The
Revolvers operate by expanding when the axle starts to droop
providing excellent articulation. This let’s the spring hang
much lower. Another great feature of the Revolvers is that they
twist to relieve the additional stress from the spring
rotating.

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The Revolver is just a tad taller than the stock shackle but
after the installation, it's only 1/4" taller which means 1/8" more
lift. We can live with that!
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The Revolver shackle has been tested on and off the
road for over two years. From Moab to Las Vegas and the back
country of Wyoming, the Revolver has proved to be the single most
practical upgrade for Jeep, Toyota, Suzuki and other applications.
Well, now they offer a full-size unit to run in the rear. At this
time Metal Made Ride is working on a front shackle for the full
size trucks so stay tuned or feel free to give them a call to
inquire about it.
 
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The Revolvers are mounted with Offroad Design's Shackle Flip
brackets. This is nessassary when installing Revolvers since the
factory used a tension style setup.
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The Revolver shackle allows maximum use of your
suspension system. These can be used on most leaf spring
suspensions from stock to any after-market lift. Due to the
Revolvers self-supporting design, it allows the leaf spring to
start compression much easier, resulting in a softer action and
more comfortable ride. From full compression even with negative
arch to extended droop, the Revolver allows the spring eye to stay
in a resting position and lets the shackle head rotate. This
translates into a more relaxed position for the spring and less
fatigue; extending the life of your stock or after market springs.
The Revolver has the potential of letting the rear spring droop
10". When the springs are in the normal driving position, the
Revolver locks down and has very little side shift; this allows the
vehicle to be a stable daily driver. For longevity purposes, the
Revolver shackle is rebuildable for any part that might wear out
from extended use, and is fitted with grease zirks.
 
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This is the shackle extended. We could of ramped more but our
shocks was the limiting factor here. That will be changed
soon!
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To install these shackles, a shackle flip kit from
Offroad Design had to be ordered and installed first. The stock
shackle setup uses a tension style and the flip kit converts this
into a compression shackle which is needed for the Revolver. Please
see the article
www.off-road.com/chevy/reviews/ord-flip
for more info on this. With the flip kit already
installed, the installation is fairly straight forward and easy.
The rear frame is lifted a little and put on jack stands. The axle
is then lowered to remove the pressure on the stock shackle. The
shackle bolts can be removed and the new Revolvers are installed.
Plenty of greasy was used on the shackle bolts.

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This is the compressed spring on the ramp. Notice the Revolver
lets the spring twist for additional flex.
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There are several factors to consider when trying to
build a super-flexy trail suspension. Of course stability and
safety are the primary considerations, but there are also several
other things that can either limit articulation or be damaged when
the suspension travels further than your existing components will
allow. To increase the effectiveness of the Revolver, brake lines
and shock length should was checked. The rear shocks was the
limiting factor of our Blazer on the ramp. This can be fixed by
mounting the shocks at an angle so they point to the center of the
vehicle. The rear driveshaft may have to be modified with an after
market fixed yoke style with a longer slip shaft. We stayed with
our standard 1350 shaft with no CV joint and everything was fine.
For the future, we may order another driveshaft with a longer slip
shaft just to play it safe on the trail.
Driving on the street didn't feel much different
compared to the stock shackles. It acutally rode a little smoother.
The smoother ride could be attributed from the Revolver shackle
acting somewhat as a spring. We were concerned the shackles may
open or handle worse on corners but this was not the case. On the
ramp, we were impressed even though our shocks were limiting us.
Without the rear shocks attached, we managed pull a 986 on a 25
degree ramp. The old score was 690. Big difference on
articulation!

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Overall, the Revolvers are impressive. Here's 986 RTI on a 25
degree ramp!
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