Then I can better recognize the little pings and kerchunks when it doesn't sound right. Make sense? So I did have to do a little reading up on why something as simple as an air filter is the first stop on this journey to "cool". A Chick's Guide to Air Filter TechnologyFirst to consider - what the filter is made of. We're all used to seeing those big round paper babies that you pick up for $6 at K-Mart, and you get charged $22 for replacing every 6 weeks at your corner BargainLube. However, in the 1960's K&N played around with it and discovered that by simply using cotton gauze oiled to trap the dirt, the same amount of gunk is trapped.With simple maintenance, it's good for 50,000 miles instead of 10,000. ![]() ![]() Another piece of the
puzzle that did make sense to me, is that air travels faster in a
straight line (my husband used to leave Fluid Dynamics books laying
around in college, and I probably dusted one once…). Since
paper air filters are just compressed wood fiber, there is no
"straight path", so the air flow going in to the filter as well as
coming out is seriously disrupted.Even more so with foam filters. So it bounces around and is slowed considerably before it even reaches the engine. K&N's idea was to straighten out this path before moving the air on. They do this by providing a final step of a fine wire mesh outside the filter. Seems too simple, but it apparently works since it delivers 50% more air than similar paper filters, per square inch. A Man's Guide to Air Filter TechnologyIf you are more technical than this, or if I have just totally misunderstood and screwed up what is really happening, check out the full scoop at: http://www.knfilters.com/affacts.htm It has lots of pretty pictures, and words with lots of syllables. It also explains why off-road driving requires a different air filter than factory stock, in case you didn't already know. I'd like to lead you to believe that I did all this homework before I had the work done - kind of like writing the outline before the report. But I confess. I really didn't care until I spent four hours at the R&D shop in Riverside, watching the truck on the dyno and looking at the inside of air filters, reading reviews from various magazines exalting their newly-found performance.Then I had to come home and understand WHAT I had just seen. Seemed too awesome to be so simple. Hookin' Her Up![]() He did let me know that it was
actually okay my tires were bald - larger diameter tires,
especially off-road tires with aggressive tread, tend to "hop" on
the dyno, and you'll see serious spikes in the computer reading. He
didn't seem concerned that it would hop completely off the rollers
and drive through a wall, but rather that his data wouldn't be
accurate. What a trooper. Installation of FIPKOnce we recorded three baseline measurements in both 2nd and 3rd gear, it was time to watch Dave do the actual install. The kit comes with very clear instructions, each part and piece is obvious. We did find that ours had a couple wrong sized washers or bolts; it initiated a mad scramble of staff to track down not just the piece we needed, but to IMMEDIATELY track the lot number in order to make sure any other kits were corrected as well. ![]() ![]() Assemble the
firebox on the workbench as instructed - remember to "ooh" and "ah"
at the powder coating. When you mount the box onto the inside of
the fender, don't forget the foam pad to keep the bolt heads from
tearing a hole in the pretty new filter.It will ride directly on top of these bolts so the padding is important. It's a very inconspicuous piece of grey foam, easily mistaken for packing, so key your eyes open when dumping the parts out of the bag. 34 steps, 1 hour total labor, you are done. Things the Directions Don't Tell You
Things the Directions DO Tell You
![]() The "After" Story Eager to see
results, we fired up the Dyno. Problem was, the outside temperature
was 15 degrees hotter than it had been for baseline, and the
computer doesn't fully re-adjust for the new equipment for about
150 miles. Keeping those factors in mind, we saw a respectable
immediate increase of 5-9 horsepower, and on the trip home saw
almost a full mile per gallon fuel efficiency increase (highway).
We aren't even close to the HP the factory is proclaiming, but we
aren't done yet…
What's Next?On tap for August work is a suspension lift, new wheels & tires. Rough Country is shipping us their new 2-3" luxury ride lift. Also coming is a much-needed set of PowerSlot brake rotors from Power Performance Group. I am VERY excited about this one, and so are all the people in front of me at stop lights, nervously glancing in their rear view mirrors as I approach… As they say, stay tuned! Questions or Comments about this page should be directed to the author, Pattie Waters: ptw@Off-Road.comFollow us on Twitter at www.twitter.com/OffRoadDotCom
| Enewsletters
Stay on Top of All the Action: |