 | Don't let this happen to you truck. Add
some real protection. |
I had an accident while out wheeling one weekend
with friends. I rear-ended another vehicle due to slick road
conditions. This destroyed the A/C condenser, bumper, hood, grill
and header panel of my pickup. One little slip while playing around
offroad and there was over $3000 worth of damages. Bumper - $#!$,
Hood - $$ , A/C Condenser - $$$, Grill- $$$$, and on it goes. In
repairing my pickup I decided I wanted to upgrade the pickup with a
bumper that would withstand future mishaps. This
brought me to the following project. What better place to
find a TOUGH bumper than a company in Texas? Every thing is BIG in
Texas right? Well we first ran across Tough Country
Products several years ago at SEMA. They only had a couple
bumpers at the time but have since greatly expanded the line-up.
Tough Country makes a number of products for Dodge, Hummer, Toyota,
Chevy, Nissan, Jeep, and Ford trucks. We not only wanted a bumper
that would protect our truck but wanted it to fit cleanly.  | It never hurts to supply a 12 pack. Friends
might even show up to help. |
We decided on the Tough Country Deluxe Front End
Replacement bumper. This bumper is constructed starting with a
heavy 4 inch pipe base with mounts that go directly to the frame
for maximum front end protection. After that you have a number of
options that you can choose to customize the bumper for your truck.
Options include and expanded metal grill, flush or protruding
receiver tube, d-ring tow loops, universal or mile marker winch
box, custom fog light sleeves. You can also have it painted or
powder coated a special color or even finished with a spray on
liner finish. Standard finish is a high gloss black powder coat
finish. have a body lift? Tough Country can even accommodate
that.  | New Tough Country Deluxe front bumper ready
for install on our F250. |
We opted to have our new Deluxe bumper made with
the flush mounted receiver tube, the d-ring loops, the fog light
sleeves, and the universal winch box. We will be adding a winch in
a future issue. For finish we stuck with the standard high gloss
black powder coat. So in the order went and now we just had to wait
for our new Tough Country bumper to arrive. The bumper arrived a couple weeks later via
truck. Yea, it is heavier than the brown truck can accommodate.
Somewhere around 280 lbs. YES, now we will be able to play
again. It came with all hardware needed for
installation including strengthing brackets for the factory mounts.
The only tools needed for this were ¾ inch socket and end
wrench, line up bar, and a lifting device.  | Almost ready for the new
bumper. |
Installation Step one was to remove the factory bumper. All
that is required is to remove four bolts and nuts and the retainer
plates. Followed by removal of the factory installed tow hooks. If
your truck has ever experienced any sort of front end damage like
ours, some minor adjustments may need to be made to the bumper
mounting plates in order for the new bumper bolt pattern to line
up. The jigs were made on factory new trucks. Step two is to lift
the new bumper into place and install the six supplied nuts, bolts
and washers. The approximate weight of this product is 280 lbs. Be
sure to have adequate help for installation. I used a chain hoist
and one other person to help me line up the bumper. With the help
of one other person, position the bumper so that it is level and
does not have any unnecessary contact points such as fenders and
grill. When you have the bumper where you want it, tighten all of
the mounting bolts.  |  | Mounting the license plate in the
pre-drilled holes. | We chose to add a couple KC Daylighters
next to the winch box. |
 | Direct to frame mounting. Tighten
everything down after aligning it. |
To finish up the installation project you would install license
plate and any accessories that you choose. The bumper comes with
pre-drilled holes for license plate mounting. I then choose to
install a pair of KC Daylighters which are to large to fit in the
prefabed fog light sleeves. I choose to drill two half inch holes.
One on either side of the winch box to mount the lights to the
bumper. This project took me a total of two hours to complete.
 | Side profile of the new Tough Country
bumper. Nice fit! |
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