Flashback F-150 Gets The SpinTech Treatment - Trucks 4x4 @ Off-Road.com
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Flashback F-150 Gets The SpinTech TreatmentExhaustive Pursuits

Source: Off-Road.com
SpinTech Mufflers teamed up with Hot Cars, Cool Trucks of Henderson NV to provide the new exhaust system for ORC's "Flashback F-150. In recent years, exhaust system technology has come a long way, and SpinTech is at the forefront of design.
After freeing up the intake side of Flashback F-150's new 400 C.I. motor, we were still faced with a rather restrictive single exhaust. Let's face it. 400 cubes isn't exactly a "mountain motor", but it'll quickly take a single 2 1/4 in. pipe to capacity. After that, it's all down hill. Temps rise, power dies, and fuel economy drops through the floor. All of which suck, Bevis. The solution sounds simple - Convert your vehicle to either a dual exhaust setup, or a big single system. Now here's the catch. You'll now have several MORE things to consider in order to create an exhaust system properly matched to your rig.

  • Realistic RPM range of operation.
  • Headers or stock manifolds.
  • Primary pipe length and diameter.
  • Muffler inlet pipe diameter.
  • Muffler outlet / tail pipe diameter.
  • Available space.
  • Desired exhaust tone.
  • Boxers or Briefs?
    Well, not really, but as you can see, there's a lot more to consider than first meets the eye. This was going to be harder than we thought. Rather than simply go along with the crowd, we wanted something different. We wanted a quality product, and we wanted it to stand out from the crowd of "me too" systems. Why be normal?
    The installation process began by cutting the stock "Y" pipe into a "dual" configuration. The chain cutter (shown here) made short work of the FoMoCo metal. Following the factory route, we ran the exhaust down the passenger frame rail. This eliminated any chance of front driveshaft/transfer case clearance problems.
    "Spin" Who? While I'd heard of SpinTech Mufflers, I'll admit it was a case of "just barely". Although SpinTech has made serious inroads to the street set, Oval/Drag crowd, and other forms of Motorsports, they're still largely an unknown in the off-road community. Secondly, there's a growing number of exhaust system companies out there. It seems like everyone with a sheet metal roller and a MIG are getting in on the act. Worse yet, they all claim to be the latest and greatest, with flashy names, and huge propaganda campaigns behind them, but many are little more than a gimmick with a good sales plan. It's little wonder so many off-roaders stick with one brand. Rather than follow suit, I decided to dig a little deeper and contact CJ Stewart at SpinTech for the who's what's and why's of their radically different approach to exhaust flow and system design.

    Quick Facts The SpinTech approach to muffler design is unique, to put it mildly. To be blunt, it's one of those things that make you scratch your head and say to yourself "What the #%&! were they thinking?" In general, they were thinking about performance. SpinTech produces a wide variety of mufflers sized and tuned to handle everything from mild street stockers, to cruisers, to balls out drag and Winston Cup cars. Available in traditional round and oval inlet / exhaust configurations, these fabricated mufflers are available for about any application and horsepower level you can imagine.

    The original "Y" pipe was constructed of stout tubing, and eliminated the need to start from scratch. At 2 1/4 in., we have consistent pipe diameter from manifold to exhaust tip. No one felt that a larger tail section would yield any tangible benefit on the mild engine. Unlike an exhaust system from a volume muffler shop, these tubes are cut and welded to form a restriction free flow path. Said Armando, "This is the right way to do it." It's a more time and labor intensive process, but the ultimate results are worth it.
    So what's the theory behind the ?ah?."unorthodox" design? To quote SpinTech?.. "Traditional muffler designs remove sound in two ways: friction and absorption. Friction mufflers (stock type, turbo type, chambered) have high back pressure and can cause extremely high resonance and noise inside the vehicle at certain engine speeds (2000 to 3000) RPM. Absorption (packed mufflers) have a straight through design, they can have good flow but the packing begins to deteriorate and get louder as they wear out, and with modern engines the heat is very high which destroys the packing even quicker.  align= SpinTech's patented design provides maximum performance for today's modern engines. Its all done by means of a Spin sound trap, which captures sound vibration (noise) and turns it into heat within the muffler case. As exhaust gases enter they are routed to the spin traps which create a high velocity vortex trapping the sound waves. The extremely high flow rates are achieved by a unique internal scavenging system that creates a venturi effect. " Well, it sounds good "in theory", but how do they work in the real world? We were about to find out. CJ put us in touch with the guys at "Hot Cars and Cool Trucks" in Henderson NV for installation of a pair of SpinTech "Sportsman Street" 3221 mufflers, sized with a 2 1/4 inlet/outlet diameter. With the relatively mild nature of the motor, there was little to gain, and low end torque to lose by going any larger.

    Quality Under Control When the magical UPS truck arrived with our new mufflers, I was amazed at the sheer weight of the product. Figuring there was additional hardware enclosed, I opened the box to find that such was not the case. Using 16-gauge steel, the SpinTech mufflers are about as close to bullet proof as a muffler can get. In fact, as the guys at Hot Cars, Cool Trucks began fabricating the custom exhaust system that would soon feed them, we all contemplated using them as a skid plate. Yes, they are that rugged, but I'm getting a little ahead of myself.

    The pure beef of the SpinTech mufflers is something to behold. With a 16 gauge fabricated shell and welded construction, you'll be hard pressed to do them much damage. To simplify our installation the two mufflers were welded together, resulting in less movement in the exhaust system and minimizing the potential for cracked pipes down the line. Once the welds cooled, the SpinTechs were moved into place and work began to mate them to the manifolds. Be sure to allow enough clearance near the frame and the driveshaft. While the frame may not move much, the rear shaft will move laterally under extreme articulation. That movement could lead to major component damage, depending on the degree of movement involved.
    Installation Rather than taking the mass market approach of exhaust system design, (A.K.A. a bender), Hot Cars, Cool Trucks fabricates their systems from thick wall tubing and drawn over mandrel "U" bends one piece at a time. The result of this tedious and time-consuming process is neither inexpensive nor flimsy. To quote Armando, Hot Cars, Cool Trucks installer and resident perfectionist, "It's the way it should be done. If you want a free flowing exhaust, this is the only way to do it."

    Since headers weren't on the agenda for this installation, but are coming in the future, Armando tapped into the factory "Y" pipe and began the process for tucking the pipes up and out of the way. Step by step, the exhaust system began to take shape, and soon, Armando had mounted and connected the SpinTechs to the frame. Here too, the pride in workmanship became apparent. Rather than use part store hangars, "L" brackets with urethane bushings were attached to the frame via welded studs, and in turn, were welded to the muffler body. That's the nice thing about 16 gauge steel - you can weld, and repair it, should either become necessary.

    Try that with a $19.95 special! We'd chosen to exit the exhaust before the rear passenger wheel, simplifying the installation considerably, and leaving the rear axle area open for future suspension modification. CJ had informed us earlier that the 3221's were originally a "race" muffler, but proved to be too quiet to be popular. Shifting gears, SpinTech has since moved the 3221 into the street category, where it found it's true calling. "It has a little growl to it, but it's nothing like a Flowmaster," said CJ, "They're as different as night and day."

    With short'ish 2 foot "tail pipes" coming out the back, I'd assumed that the noise level would rise considerably. If all else fails, I thought, I can always go to a longer pipe, run out the back. Much to my surprise, that would prove to be unnecessary.

    When it comes to positioning components, the F-trucks have plenty of room to work with. Depending on your needs, SpinTech mufflers can be ordered with any combination of inlet/outlet positioning. You aren't limited to what someone else thinks you need. In our case, a dual center arrangement was the hot setup. Once fitted into their final position, the inlet pipes were attached and work began on the tail pipes. While we chose a front of the tire exit for simplicity, a rear exit system would allow for a completely hidden (and protected) mufflers. Fortunately, these units are tough enough to absorb ridiculous amounts of punishment.
    "Fire it up!" I was anxious to hear the results of Armondo's labors, and turned the key?.. Well, I'll tell you, it wasn't anything like I'd expected. At idle, the dual SpinTech setup proved to be remarkably quiet, with just a hint of a growl. It certainly wasn't anything like a glass pack, or a Flowmaster. Now let me point out that I'm not talking trash here, quite the opposite in fact. The SpinTech system proved to be a pleasant surprise from what I'd expected. I'll describe the tone as being "mid-range." It's not "deep", or "throaty", but "tight", if that can conjure the proper mental image. In the upper RPM ranges - freeway speeds - the SpinTechs have a satisfying growl that remains unique when compared to traditional systems.

    Backpressure? As we pulled away from Hot Cars, Cool Trucks, it was immediately apparent that the combination of Armando's fabwork, and SpinTech's mufflers had freed up several horsepower. While we haven't a dyno handy to give exact figures, I don't think it's a stretch to say that 20 or so fresh ponies would be far off the mark. The new motor felt much more responsive, and you could feel the newfound power from idle, well up into the 5500 RPM range. Unfortunately, we cannot tell you at this time what the mileage differential will be, as we've had less than 100 miles on the new system. However, as a totally unscientific guesstimate, It took a little over a quarter tank of gas to get to the shop, and a little under a quarter tank to get home.

    As with the rest of the exhaust, the dual outlets were custom fit and fabricated. Hand fitting the pieces resulted in a symmetrical outlet, and no restriction to flow as the exhaust exits the system. Putting the final touches on the system, Armando ensured a rattle-free installation by welding the outlets together and mounting them with urethane bushed "L" brackets.
    Overall Impression Do we like SpinTech's products? Definitely. They are built like tanks, and will stand up to utterly stupid amounts of abuse. With thick-wall, welded steel construction they'll last indefinitely, even in the harshest environments. Can we recommend them? Highly. My one suggestion is to spend the money, and have quality pipes built to go along with them. The guys at Hot Cars, Cool Trucks did us right, creating a custom system that is tucked away, and protected from most points of damage. The bulletproof construction will easily last the life of the mufflers - and we already established what that'll be. Complaints? Well, about the worst thing I can say about the SpinTech 3221 mufflers is that they didn't sound like I expected, and if that's the worst thing I can say about them, you might just want to consider a pair when it comes time to replace your current system.
    To find out more about SpinTech Mufflers "Exhaustive" product line, see your local dealer, or check out the SpinTech website @ SpinTech Mufflers www.spintechmufflers.com
    1-888-550-SPIN ></center></td>  </tr>  </table></PAGE_BODY></div></div><div align=Follow us on Twitter at www.twitter.com/OffRoadDotCom
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