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Rotational Inertia and Lightweight Snowmobile Parts

Rob Schley

There has been some talk in rec.sport.snowmobiles about Titanium Jack or Drive shafts. These items are sold with the catch phrase of "reduces rotating mass." While this is true, it isn't really the rotating mass that matters. What really matters is the "rotational Inertia."

Rotational inertia is to rotation what mass is to linear acceleration. Rotational inertia takes into account how far the rotating mass is from the axis of rotation. Solid round bars have very little rotational inertia because the mass is very close to the axis of rotation.

Below is a table that tells how much energy (hp) is required to rotationally accelerate a steel jackshaft vs. a titanium jackshaft at various vehicle speeds. W is the rotational velocity of the jackshaft in radians per second. Alpha is the rotational acceleration of the jackshaft in radians per second squared. The rotational inertia is in kg-m^2. The values for the rotational velocity and acceleration were derived from the data from the 1995 Shoot Out at the Old Forge as reported by American Snowmobiler for the Vmax 600 (I know the gear ratios etc for this sled). This assumes no track slip and average acceleration between points was used. I also made the same calculations for a Steel vs. an Aluminum light weight brake rotor. Note that accelerating the brake rotor requires about 35 times more power than accelerating the jackshaft.

I also calculated the power that would be required to accelerate the brake rotor if it were mounted to the drive shaft. Since the drive shaft spins slower than the jackshaft the power required is less. To the best of my knowledge none of the manufacturers have ever tired to mount the brake rotor to the drive shaft (I know there would be some complications in doing this). (ed. note: there is an aftermarket mountain sled manufacturer working on just such a modification, details to follow soon!)

The power required to accelerate a mass in a straight line is equal to: P=mass*acceleration*velocity. I also calculated the power required to linearly accelerate the shafts. It is interesting that more power is required to accelerate the shafts linearly than rotationally. Since the linear acceleration dominates in this case, you could drop 2 lb. much more cost effectively than by using a titanium shaft and you would get about the same advantage. A steel jackshaft weighs about 6 lb and a titanium shaft would weigh about 3.6 lb.

Northern Lights (406) 892-0240 sells an aluminum composite brake rotor that is 66% lighter than steel. It is probably cheaper than a titanium jackshaft and would yield much better benefits.

Steel vs. Titanium Jackshaft

 Rotational                              Drive
Set     Inertia       W       Alpha     hp      Shaft hp
60 ft
Ti      0.000141    437.2     238.16   0.0197   0.0058
St      0.000233                       0.0325   0.0095
330 ft
Ti      0.000141    619.4       65.3   0.0076   0.0022
St      0.000233                       0.0126   0.0037
1/8th mile (660 ft)
Ti      0.000141    691.97      22.9   0.0030   0.0009
St      0.000233                       0.0050   0.0014
1/4 Mile (1320 ft)
Ti      0.000141    790.65      17.68  0.0026   0.0008
St      0.000233                       0.0044   0.0013

Steel vs Aluminum Composite Brake Rotor

 hp for Rotor
Set     I             W         Alpha    hp     mounted to
 Drive Shaft
60 ft
Al      0.0027956   437.2      238.16  0.3904   0.1141
St      0.008314                       1.1609   0.3392
330 ft
Al      0.0027956   619.4       65.3   0.1516   0.0443
St      0.008314                       0.4510   0.1318
1/8th Mile (660 ft)
Al      0.0027956   691.97       22.9  0.0594   0.0174
St      0.008314                       0.1767   0.0516
1/4 Mile (1320 ft)
Al      0.0027956   790.65       17.68  0.0524  0.0153
St      0.008314                        0.1559  0.0455

Steel vs. Titanium Shaft - Power for Linear Acceleration


Set     Mass         V           Acc      hp
60 ft
Ti      1.711        21.67       11.8   0.5867
St      2.83                            0.9704
330 ft
Ti      1.711        30.7         3.24  0.2282
St      2.83                            0.3775
1/8 mile (660 ft)
Ti      1.711        34.3         1.14  0.0897
St      2.83                            0.1484
1/4 Mile (1320 ft)
Ti      1.711        39.2         0.875 0.0787
St      2.83                            0.1302
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