Are you tired yet of
dragging, bending, and breaking your axle u-bolts on rocks? Well flip
your u-bolts to gain ground clearance and protect them from damge. I was
able to do the u-bolt inversion for around $50 and in just a couple
hours.
The
first thing that is needed to perform a u-bolt inversion are u-bolt plates
from an 80s 1/2 ton Dodge pickup or Dodge Ramcharger. There are probably
other sources for these plates, but this is a good and common one. I
purchased some u-bolt plates from a junk yard for less than $20. It was so
long ago, I don't recall the exact figure, but you should be able to pick
them up for next to nothing since they aren't exactly an item that
normally generates any revenue for a junk yard. The 80s Dodge Ramcharger
and 1/2 ton pickup use a Dana 44 rear end, so the plates will work for for
any Jeep with a Dana 44 or AMC 20 rear end. The Dodge trucks are spring
over in the rear and the plates are curved to fit a Dana 44 with square
u-bolts attaching the axle to the spring.
After
you have aquired some u-bolt plates, you need to get some u-bolts. I went
to my local spring shop and had custom square u-bolts made 4" long
and 2.5" wide. The cost was only $26 for these u-bolts. You also need
to cut the shock mounts off the Dodge u-bolt plates. The picture to the
right shows the original u-bolt plate with rount u-bolts and the new
plates with square u-bolts.
The
last item needed is some way to attach the shock to the axle. On CJs, the
shock bolts to the u-bolt plate. What I did to resolve this problem was
purchase some Con-Fer shock mounts for $5 and weld them to the axle tube.
You could fabricate your own shock mounts and weld them on, for the the
price, it wasn't worth it to me. If you don't have access to a welder, it
would probably only take a professional welder a few minutes to attach the
shock mounts for you.
If the
idea of welding shock mounts does not appeal to you, there is one other
option that Chris Kutish came up with. Chris took a small piece of
3/4" steel and machined out grooves in it for the square u-bolts.
Then he drilled it and tapped it for a replaceable shock mount stud. He
also machined down the leading and trailing edges so it would slide over
rocks easier. One advantage of this approach is the force of the u-bolts
is spread out over the springs. This approach also keeps the shock a bit
lower than the weld on brackets which may provide more articulation. A
disadvantage of this approach is you lose about a quarter inch of ground
clearance and it is much more time consuming to fabricate the plates than
weld on the mount.
After
the shock mount was welded on and painted, I put the Jeep on jack stands,
removed the old u-bolts, put the plate on top of the axle tube, and bolted
on the square u-bolts with the nuts on the top. This simple u-bolt flip
has survived a lot of hard four wheeling already.
Contributors
I first
saw this u-bolt inversion done on Rick Borios's CJ-7.
NOTE!
This
article was pulled from the Jeepweb.com archives and dates back to
November 1999.
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