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ORC STAFF
Jeep at Off-Road.com

Xenon Extended Fender Flares

by George Passidakis

 Before-side-.jpg (4528 bytes)

Building a more capable 4x4 usually includes the installation of larger tires and wheels. Having recently replaced my Scrambler?s 31x10.50x15 tires with taller and wider 35x12.50x15?s, you can see from the pictures that the new tires extended past the stock CJ fender flares by more than an inch.

After-side-.jpg (6315 bytes)If you need wider fender flares, Xenon may have just what you?re looking for?even if you have a Scrambler! I used a set of their replacement flares for my ?82 Jeep CJ-8 Scrambler. They also make flares for most other CJ models, YJ?s, TJ?s and many other makes of 4x4?s.

The installation was very straightforward and took me a total of about 40 minutes. The process is simple:

  • Before-front-.jpg (5335 bytes)
    Before - Front
    After-front-.jpg (4795 bytes)
    After - Front

    For the front, I just removed the stock flares and replaced them with the new Xenon flares. The new flares used the stock mounting holes. No additional drilling was required. The Xenon front flares even have the proper stock like contour for the front turn signals.

  • The rear flares required a little more work. I had to trim away a portion of the inside flange on the new flare in order for them to fit flush against the wheel well opening. I used a Dremel tool with a small cutoff wheel. I also need to drill 2 more holes in each rear flare to match the stock holes in the body. The Xenon directions said to drill the additional holes in the body but I decided I?d rather drill into the flares. (I already have plenty of holes in my jeep body tub) After that it was a simple job to bolt them up.
  • When I first removed the new flares from the box, they were somewhat twisted and getting them flush with the body was difficult. I laid them in the sun for about 10 minutes and as they softened up a bit, the twist was gone. They then fit perfectly flush on the body tub.
Before-front2-.jpg (3782 bytes)Before-rear-.jpg (5754 bytes)
Before - FrontBefore Rear
After-front2-.jpg (5449 bytes)After-rear-.jpg (5577 bytes)
After - FrontAfter - Rear

The Xenon kit was very complete. It included good directions, and all new mounting hardware.

The directions also included the recommended steps to paint the flares. For some applications, the paint would be a nice addition, but for the trails I do and the frequent rock or brush contact I decided to leave them unpainted. Scratches would quickly show through the paint.

As you can see from the before and after pictures, the wider tires are now fully covered. In fact, I now have extra room that would allow me to run even wider tires or wheels.

The stock flares measured 2 ? inches wide front and rear. The replacement Xenon flares measured 5 inches for the front and 6 ? inches for the rear. The different front and rear widths may be specific to the Scrambler. The Scrambler has a more squared off rear wheel well than CJ-5?s or CJ-7?s. It appears to me that Xenon provides a CJ front flare and a YJ rear flare. That may also explain why the rear flare did not match all of the stock bolt holes and the need for trimming the flare.

Although I have not had them on the trail yet, they seem very strong and are made of thicker material than the stock flares. They should hold up well.

If you have added wider tires and wheels to your jeep, Xenon may have you covered!


Contact Information:
XENON

Dept. ORC
2891 E. Via Martens
Anaheim, CA  92806  USA

+1 714-632-1709

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