This article begins a series titled "Project Triple Duty"
where we will take a 1999 Grand Cherokee and outfit it to operate well
in three distinct environments: Daily Commuter, Moderate Trail Runner
and Cross Country Tow Vehicle. Can one vehicle perform well in all
three environments? What modifications can be made to enhance
performance in one area with out substantially detracting from another?
How will it perform in real world tests? These are a few of the
questions we will be seeking to answer as this series unfolds.
The
first step was to purchase the vehicle and evaluate it on its own
merits. We chose a 1999 Grand Cherokee (WJ) Limited with the 4.7 V8,
Quadra Drive and factory Class IV tow package (rated at 6500 lbs.).
These vehicles are plentiful and can be purchased for $10,000-$25,000
depending on mileage and equipment. The WJ is large enough to haul the
family around, tow a large pop-up tent camper and yet nimble enough to
maneuver in the outback or commuter traffic. If you plan to drive
moderate trails, you may want to look for one with the Up Country
package. This package provides heavier duty springs/shocks, tow hooks
and skid plates. Our test vehicle is equipped with the basic suspension
and does not have the skid plates or tow hooks; therefore aftermarket
equipment will need to be installed. Project Triple Duty?s original
tires were replaced just before we purchased the WJ with Delta
Serriadial A/S (appear to be a knock-off of the Michelin LTX M/S) in
the original equipment size. They will have to do for now as there is
little room to increase tire size with the stock suspension and even
less room to carry a larger full size spare.
Daily Commuter
The 4.7 easily pushes the stock WJ around during our daily 50 mile
round trip commute. The Limited?s amenities are nice with the heated
seats coming in handy in the winter and the steering wheel mounted
radio controls allowing even the most fervent channel flipper to keep
their attention on the road. The stock suspension is fine when cruising
on the straight away, but push the WJ into a corner and she leans quite
a bit. Our initial fuel economy ranged from 16-17 mpg, which is about
average for a daily commute in a modern SUV. Figuring we could do a
little better and enjoying the sound of a V8 engine, we replaced the
stock air cleaner with a permanent Airaid oil/cloth filter. The
installation took about 15 minutes and we will never need to purchase
another filter. Interior noise increased slightly, but it does not
exhibit any irritating whine. Next, we asked a local shop to perform a
fuel injection cleaning, change all the fluids to synthetic and install
a Flowmaster 70 Series three-chamber muffler. The Flowmaster sounds
great and allows you to hear the exhaust note with the windows down.
With the windows up at highway speeds, you do not get an annoying
resonance like you do with a cheap turbo muffler. Daily commute fuel
economy increased to 17.7-19.2 MPG following these modifications. As a
daily commuter, the slightly modified WJ provides ample power,
acceptable economy, amenities aplenty and a rather soft riding
suspension. Next month, we will replace the stock shock absorbers to
further enhance performance in this medium.
Moderate Trail Runner
Jeep marketing uses terms like "Rubicon Tested" and "Trail Rated" to
describe their vehicles. Therefore, the WJ should be able to run
moderate trails without?OK?with minimal chance of damage. A quick
inspection of Project Triple Duty revealed these monikers may apply to
WJ?s with the Up Country package, but the stock units are missing
protective equipment needed to prevent damage during even mild off-road
adventures. All WJ?s receive a gas tank skid plate of sorts, but
everything else is just hanging out exposed to damage from rocks and
other obstacles.
Take
a look at the accompanying photo of the aluminum transfer case. It
looks like a big expensive egg just waiting to be cracked on a rock.
The Up Country package would have provided coverage of this critical
system in addition to a skid plate up front protecting the radiator and
a thicker gas tank skid plate. Fortunately, you can purchase these easy
to install and inexpensive factory skid plates.
A
quick web search took us to Mopar?s parts page where factory skid plate
packages can be purchased and delivered to a dealership near you. To
test the system, we ordered
the transfer case skid plate kit (part
#82204489 for $49) and front radiator skid plate kit (part #82207487
for $49). We were pleasantly surprised when our neighborhood dealership
called in three days and said our parts were in. The parts manager
looked at the price and asked how we ordered them giving us the
impression he was not happy about not getting a cut of the action. We
quickly paid, grabbed the parts and headed for the door.
The
factory skid plates are well designed, inexpensive and aftermarket
plates are currently not available. The transfer case skid plate
installation was super simple. The kit provided a special rivnut
installation tool and mounting hardware to
attach the plate to the
uni-body and cross member. Be careful not to over torque the bolts
after the rivnuts are installed. The idea is to compress the rivnut in
place with the special tool then carefully torque the mounting bolts
down. Too much torque and you run the risk of stripping the rivnut
loose from the uni-body.
Next
we installed the front skid plate, which replaces the basic plastic
splash shield. The splash shield is held in place with plastic fastener
that are pushed into the factory installed rivnut. Using our handy trim
removal tool, we pried the plastic fasteners out and removed the splash
shield. The skid plate tucked in behind the plastic bumper cover and
was attached with four 15mm bolts provided in the kit (Hint: Applying
anti seize compound to all bolts during installation will reduce stress
on the rivnuts if future removal is required.). The bolts are
accessible through the bumper air dam and access holes in the skid
plate although there is not a lot of room to use a socket wrench. We
opted to use an air ratchet, which made quick work of the installation.
With
the transfer case and radiator protected, we took the WJ on its first
trail adventure. Sure enough, a few minutes into the trail we drug the
transfer case across a rock ledge. The scratches on the skid plate
indicate our $49 was well spent. We also confirmed all-season tires
might work well on
pavement, but have no place on the trail. They
quickly filled with mud and prevented the 4.7?s power from reaching
traction. Better tires are needed for moderate trail running.
Naturally, we will want to increase tire size at the same time
necessitating a lift of some sort. Watch for these modifications in
future articles.
Cross Country Tow Vehicle
The
ability to safely tow a 2001 Coleman Niagara folding camper on weeklong
excursions across the country, unhitch and explore trails then drive
back home is an aggressive goal for any SUV. The Niagara is equipped
with electric
brakes and weighs about 3700 pounds when fully loaded.
Our 1999 WJ with the 4.7 V8 and Class IV towing package is rated to tow
6500 pounds, so towing the Niagara should be no problem.
The
owner?s manual describes proper equipment and procedures for towing.
The Class IV tow package includes many key components such as a weight
distributing frame mounted hitch, auxiliary transmission cooler,
heavy-duty radiator and 3.73 axle ratios with synthetic fluid. The
manual indicates you are required to have trailer brakes when towing
over 2,000 pounds and the Class III and IV towing package
includes the
necessary wiring to install an electric brake
controller. We chose a
Tekonsha Voyager electric brake
controller and quickly found the blue
wire above the brake pedal to tap for brake activation. Later model
WJ?s come with a quick connector making it even easier to install a
controller.
With
these components installed, we hit the road for our first cross-country
test from Oklahoma City to the Grand Canyon. With the WJ and trailer
loaded, the 4.7 pulled the trailer on flats with little problem
although, as the manual advises, you will need to disengage the
overdrive via the switch on the
transmission shifter when encountering
even slight grades.
Going west, we experienced a head wind rendering
overdrive useless in order to maintain highway speed. This decreased
fuel economy to 9 MPG. On the return trip, the wind was to our back and
we were able to utilize the overdrive more often improving fuel economy
to 14 MPG.
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The
WJ/Niagara combination seemed to be working well, and then it happened.
On a slight down hill section of highway an 18-wheeler passed us and
the trailer began to sway left and right. Applying the brakes
aggravated the situation causing the entire vehicle to pitch violently.
With the emergency flashers going, we let off the gas and allowed the
rig to slowly decelerate and work its way out of the oscillation. The
manual says sway control may be required. In our opinion, it should
read, "Is required." We pulled off at the next exit with a RV service
center and had a Draw-Tite sway control installed. This simple friction
brake made all the difference in the world. The rig handles better and
sway is nearly non-existent. We cannot stress enough the value of
adding this piece of equipment. Aside from learning a lesson about sway
control, this trip left us yearning for lower gears and a tighter
suspension to improve performance in the towing environment.
Check out future
articles where we will address these issues while seeking to improve
performance in the daily commute and trail running environments.