A few years ago I looked far and wide for an RV solution to fit my off-road lifestyle. Initially, I purchased a used Class A motorhome. It had minimal off-road capabilities, which were just good enough to get us into our favorite Baja camping spot at Punta Cabras, but unfortunately not up to the base of Comp Hill at Dumont Dunes. We fondly dubbed this rig the "ORC ARK" and it
served the staff of Off-Road.com well in limited capacity with all the comforts of home. Unfortunately, the ARK let us down a few times on driving comfort and reliability, and was simply a real burden to keep clean, with its "snowbird class" style living room décor, straight from the 60's.
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With the top down or up, you can visualize the
aerodynamics and roominess of the Apex 8 camper. Couple this rig
with the ORC-Baja-Proven F-350, and we have the makings of a REAL
off-road RV! |
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CLICK ANY IMAGE TO SEE A LARGER
VERSION |
The obvious alternative was to fit my "extremely Baja and off-road proven" Ford
F-350 (dubbed "Great White") with a fully self-contained camper.
Unfortunately, the most common truck campers of this lineage are
extremely heavy and expensive. Some weigh as much as 3500lbs.
That's a lot of weight! Invision the scary sight of a monster
cabover camper on the back of, and dwarfing, an already large Ford
Superduty pickup. The whole rig would be wallowing down the
highway, subject to each puff of a side wind and any imperfection
in the road And forget about any level of
off-roading! I steer clear and give more leeway to those vehicles
than for the infamous, speeding transit buses of Baja, Highway
1.
On the other side of the coin, the lighter and more
aerodynamic pop-up campers were not as self contained as I have
become accustomed to. You can image that after living with the Ark
for so long, I have become very found of hot showers, microwave
cooking, reliable heat and cold AC at the flick of a switch. All
those items are now "must-haves". Even my kids are spoiled, "Tent
camping? No way!" they say.
At one point, pursuing what seemed like the right
solution, I commissioned the folks at Callen Campers to build a
custom camper of my design. Callen builds a tough rig at a good
price. However, the process with Callen began to unravel for
various reasons I won't go in to here.
Fortunately, about a month into the "Callen plan", I
stumbled across a line of hybrid campers built by Outfitter
Manufacturing of Longmont, Colorado. By the definition of
"hybrid", the camper is a low profile, light weight, pop-up unit
that is fully self contained. This article focuses on our selection
- the "Apex 8" model with an optional AC, a generator and a roomy
shower, all with room to sleep four at a very low total weight of
1500lbs.
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It's amazing how Outfitter fits so much in
the bed of a shortbed pickup truck. |
After a quick call to Brian Ward, the owner of
Outfitter, I was on a flight to see his product. Brian runs a small
shop with a veteran crew. His family is deeply rooted in the
Colorado RV business, with Brian's grandfather building his first
rig in 1959 under the "Warhawk Campers" label. Brian learned early
and in depth. Outfitter's moniker is "The Pop-UP RV Industry's
Manufacturing and Design Leader". That's a steep statement to stand
behind. In consideration, one of the first points I conveyed to
Brian is that any camper on Great White will be tested to the
extreme, with one hundred-plus mile jaunts down some of the
toughest sections of the Baja 1000 course as a regular basis. Brian
didn't flinch and went on to back-up his position with a lot of
industry "firsts" and "only's", in his own words as follows:
Industry's First Basement
Outfitter Apex models are the
only pop-up campers in the industry to feature basements. Basement
storage allows fresh water and holding tank capacity to increase by
70 percent, and prevents the tank contents from freezing, a common
problem with most self-contained RV's that have externally-mounted
holding tanks. Storing the tanks in the basement also lowers the
camper's center of gravity, making it less tipsy and safer to use.
Basement storage increases the overall height of the camper, making
the Outfitter Apex the only pop-up camper with a shower that allows
you to stand up fully while inside.
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Owner Brian Ward displays the easy steps to
stowing the full size shower and toilet partion, prior to
travel. |
Aluminum Frame, Vacuum-bonded Composite Walls
Vacuum-bonded composite walls set
the highest standard for durability in the industry. The framing
and vacuum-bonding processes require higher degrees of precision
and attention to detail than traditional wood-framing processes.
While most RV manufacturers are still framing campers with wood
that is stapled together at the joints, every Outfitter begins as a
double-welded aluminum frame.
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An inside view of the full sized shower and toilet
area |
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| Brian holds up
the rear aluminum frame and foam insert insulation of one of his
campers |
Aluminum provides a rigid and durable base around
which to build the unit, while also making it lighter (compared to wood frames) so that a larger camper can be placed on a truck while
still staying within the truck's weight capacity. Once the walls
have been double-welded, they are put into a vacuum press where
each wall is bonded under 1,080 lbs of pressure per square inch,
creating a solid one-piece composite structure. Aluminum frames
leave no room for water to collect and are not susceptible to rot
which destroys many wood-framed campers - even the newest models -
from the inside out.Insulation
Instead of the standard bead foam that most RV manufacturers use for insulation,
Outfitter uses block foam in every camper it produces. Block foam
provides structural strength that bead foam cannot and gives
Outfitters nearly double the insulating factor of any other camper
made today.
Interior Finish
Outfitter not only uses the finest
materials, like solid oak cabinet doors and drawers, to create a
comfortable living environment, they also spend a great deal of
time making sure the interior will continue to look good for years
to come. The durability of the campers include the use of a stain-
and cut-resistant counter, with an integrated sink that won't chip,
rust or corrode; and a single sheet of linoleum that not only
covers the floor, but all the way into cabinets and storage bins,
eliminating seams that can leak, collect dirt, or peel up. The
porcelain toilet is claimed to not crack, stain, or collect odors,
and the shower is a one-piece formed fiberglass enclosure that
won't leak, peel, or rot. All of the surfaces are designed to be
easily cleaned, including the ceiling which is finished in a
light-weight fiberglass that can be washed with warm soapy
water.
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Interior view of the Apex 8 Camper. Clockwise from
top left: Looking forward at the bunk area; Looking right to the
dinette area; Looking aft with the shower and toilet stall raised;
Looking right to the galley area. |
Fiberglass Exterior
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The extremely light weight cabinet section for the
galley area of the camper. |
In comparison to ribbed glass which creates gaps that
are targets for water leaks when trim is added, flat glass leaves
no room for gaps or water leaks along the trim. Flat glass also
provides double the surface area to affix the camper frame to since
it eliminates the gaps that are created by ribbing. This too,
provides more rigidity and support to the camper's walls. Filon,
with its ten-year guarantee against UV fading, is the highest
quality of fiberglass used in the industry. Most other fiberglass
(ribbed or flat) begins to fade within one to two years. | |
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More exterior views of the rig. |
One-piece Patrick 2000 rubber roofs
Outfitter uses only Patrick 2000
rubber roof material, transforming the roof into a one-piece
membrane that virtually eliminates all possibilities for leaks. The
Patrick 2000 rubber roof material is maintenance-free and more
puncture-resistant than the most commonly used rubber roof material
(E.P.M.D.), and it will not scuff, chalk, or grow mold. Outfitter
roofs are completely hail-proof. Flat RV roofs hold snow and rain,
which can eventually cause them to collapse. Outfitter roofs,
however, are constructed in a crown shape that allows snow and rain
to roll off rather than collect.
Insulated Soft-walls
Outfitter soft-walls are guaranteed
to hold 65 degrees Fahrenheit inside the camper even while it is
-20 degrees Fahrenheit outside. The soft-walls are made from
Weblon, a product that, unlike most others, will not mildew, rot,
or crack from constant temperature changes or cold temperatures.
The soft-wall has a 12-year UV warranty. It is fully insulated and
double-stitched to prevent leaking.
Generator and Air Conditioning
The Outfitter APEX model is the
only pop-up RV available with a Generator and roof mounted, Air
Conditioning system.
The Outfitter Factory Tour |
After a tour of the factory, I boarded Brian's Dodge
Cummins powered pickup for the test drive. Brian's truck was fitted
with the same Apex model I ordered. Preface: Do you remember what I
said about the ARK failing us in driving comfort? Well, let me
provide a bit of the gory detail. I am used to pushing that Class A
motorhome around where any trip over 300 miles simply drains you
physically and mentally. Even with upgraded suspension and steering
stabilization, the old ORC Ark handled like the chassis was always
overloaded. Add nature's cross winds, wind bursts from passing
semis, hills to climb or grades to descend and what was supposed to
be a relaxing time, often became a marathon of stress that drained
me for the first day of any trip. In comparison, 600 miles aboard
Great White is a walk in the park. Even on the narrow and
dangerous, "Baja Highway 1."
After a few turns out of the Outfitter shop, Brian
hit the interstate and the stride of his demonstration at speed!
With Brian changing lanes like a teenager in a lowered Honda Civic
we nudged 80 mph. The truck never swayed, lurched or acted anything
like it was carrying all the comforts of home in its bed. As Brian
backed down he asked "Did you feel that cross wind?" I never felt a
thing - the truck tracked perfectly. Wait! It gets a bit better.
Brian's truck has stock suspension - no air bags, no helper
springs, nothing, nada, zilch. Simply load it and go! I was
sold!
The all-too-famous "Mars Attacks"-adorned checkbook
of PJC came out of the pocket and my deposit was inked.
Here is my list of options on the model we
ordered:
Electrical
This is a working rig. It will be
used often as a base of operation for ORC staff at off-road events.
The power system must be able to handle 3 to 4 laptops, a printer
and our Motosat Internet system.
- 1500 Watt Inverter
- Dual 6-volt, high amperage, marine
batteries
- Additional, Inverter derived 110 volt outlet
under the dinette for laptop and sat modem power
- Smart Charger - 50amp charging circuit for the
marine batteries via the dual 110amp, alternators of Great
White
- 2500 watt, Onan propane fueled
generator
Comfort and Convenience-
Microwave Oven - Powered by the generator or
inverter
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11,000 BTU Air Conditioner
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External Speakers. A first for Outfitter. We
located shallow depth, planar speakers at West Marine that made the
install a breeze. My infamous "Robb Zombie" campfire MP3 collection
will live on in this new rig.
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8' Self supporting awning
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Hide-a-bed system
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80" Over cab bunk
Not many options, eh? The list of standard features
not already mentioned is long:-
Torsion Assisted Lift System
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Vacuum Bonded Composite Walls
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Solar Reflective Windows
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3' 3-way Refrigerator
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Electronic Ignition 16K BTU Furnace
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20lb LPG Bottle With Gauge
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Polar aire® Ventilation System
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Insulated 32 Gallon, Fresh Water Supply
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Insulated 32 Gallon, Black & Grey Water
Tanks
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City Water Hook-up
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Marine Grade Toilet
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Shower stall enclosure with sink
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Outside shower
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Electronic Ignition 6 gal Water Heater
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Shurflo® Electric Water Pump
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3 Burner hi-output Stove with Piezo Ignition
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30 Amp Power Converter with Trickle Charge
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Queen Size Cabover Bed
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Underbed Storage
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LPG & Carbon Monoxide Detectors
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Locking Fresh Water Fill
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110 Volt & 12 Volt Outlet
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Oak Interior Doors
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Washable Curtains
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Sliding Cab Through Window
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Camper Anchor Tie Downs with Centering Guide
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Wiring with isolator
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Spring loaded Turnbuckles
Delivered, our new rig held a retail price tag of
just over $21,000. The base price for this rig is $15,525.
(Both prices include delivery, setup and installation.)Select Photos from the
Gallery
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The 2500 Watt Onan Genset is mounted in the left
rear of the camper. | The 8 foot awning is self supporting and includes
support rails for breezy conditions. |
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There is a huge amount of storage space under the
overcab bed. | The Outfitter Apex camper has enough head room to
sit at the dinette or use the toilet quarters, without having to
raise the pop-up roof. |
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| Brian not only delivered the
camper from Longmont, Colorado to Las Vegas, he also did the entire
install of all electrical and camper mount systems. | This image shows the extra bunk over the
dinette. The platform folds in half and stows under the overcab
bed. |
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| A single, easy to use crank
raises and lowers the pop-up roof even with the added weight of an
air conditioner unit. | Brian holds up the welded aluminum cage that
makes up the roof structure of an Outfitter Camper. |
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A close-up of how tight the foam insulation is
fitted to aluminum cage. |
What's Next?
Watch for follow-up articles on:
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"Living With The Rig" in our September, 2003
edition. This will allow time to fully test and evaluate the
Outfitter Camper with numerous trips to Baja and the local Nevada Desert.
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Tailoring the "Great White" F-350 chassis and
suspension to support the rig for the long haul. We'll be
recalibrating the National Springs and possibly revalve the King Shocks.
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Creating a custom storage rear bumper and receiver
hitch platform by Dirt Junky Fabrications, Inc. to integrate with
the new role of truck and camper.
Look for the camper at Best in The Desert and
SCORE off-road racing events. With time permitting, the rig will be
on display at Contingency Row in the above mentioned events.
Outfitter
Manufacturing, Inc.
4002 North
Valley Drive
Longmont, Colorado 80504-9312, US
(877) 223-0814
www.OutfitterMFG.com
National Spring Company
8745 Magnolia
Santee, California 92020
(619) 258-2724
www.nationalsprings.com
Dirt Junky
Fabrications, Inc.
Las Vegas, Nevada
(702) 657-9945
www.DirtJunkys.com