525 MXC Desert Racing Four Stroke

New 2004 KTM Dirt Bikes

Nov. 01, 2005 By ORC STAFF
The Huge Model Line Gets Bigger
 
Quick Navigation - Model Details & Specifications

New 450 Racing 4-Stroke:

  • Easy to ride engine characteristics based on previous 400 Racing 4-Stroke engines but with a significant difference in power output.
  • Same technical updates as 2004 Racing 4-Stroke engines - clutch, carburetor and single-tube exhaust (2 kg (4.4 lbs.) weight reduction)

Engine:

  • Strengthened clutch plates offer better reliability
  • One-piece flywheel

Exhaust:

  • 2004 Racing 4-Stroke' s feature single-tube exhaust systems which increase bottom-end torque and reduce weight significantly
  • New silencer features a smaller, lighter shape and design

Frame:

  • High-end chromoly frame features reduced wall thickness and lower overall weight – now less than 9 kg (20 lbs.)
  • New forged swingarm support and footpegs provide a narrower, lighter weight and flatter profile.
  • Reinforced steering head area affords more reliability

Swingarm:

  • Swingarm pivot increased 2 mm to 17 mm diameter (stiffer and less weight)
  • 10 mm longer swingarm on all 2004' s delivers better traction and more room for rear wheel movement

Fork:

  • Newly adjusted WP 48 mm USD fork features three bushings – fork is more supple and offers greater sensitivity

Shock:

  • Improved sensitivity and increased bottoming resistance by use of an optimal setting and a linear wound main spring

Front Brakes:

  • The MXC models have new brake discs with round holes for weight reduction, less wear and lower operating temperature

Rear Brakes:

  • The MXC models feature similar brake discs to the SX with round holes
  • MXC models share the same integrated reservoir foot brake-cylinder and 26 mm brake caliper as the 250 SX 2003

Wheels / Tires:
EU:

  • DID rims
  • High-end Pirelli MT 83 competition tires

Body work:

  • One-piece rear fender / side panel combination –same as last year' s 250 SX and 450 SX –for all models
  • Lower subframe for better handling
  • All seats have a new seat base, anchored by a single bolt located underneath the seat
  • New larger airbox to fit the new one-piece tail section

Instruments / Controls:

  • All models have dual compound Renthal grips in grey/orange (smoother and more damage resistant)
  • Magura tapered handlebar (same as 2003)
    Clutch master cylinder diameter reduced from 9.5 to 9.0 mm requires less force and offers better clutch control)
  • Separate start button

Trim / Graphics:

  • New decals for the spoiler and airbox cover – seat remains solid black
  • New frame guards
525 MXC Desert Racing Four Stroke
MSRP $7,248
ENGINE TYPE single cylinder, 4-stroke
Displacement (cc) 510.4
Bore x stroke (mm) 95 / 72
Compression ratio 11:01
Starter kick-starter and E-starter / 4 Ah
Transmission 6 gears
Carburetor Keihin MX FCR 39
Control 4 V / OHC with roller rocker lever
Lubrication pressure lubrication with 2 Eaton pumps
Transmission lubrication 1,2 l Motorex Power Synt 4T 10W / 50
Primary ratio 33 : 76
Final drive X-ring chain 5/8 x 1/4"
Cooling liquid cooled
Clutch wet multi-disc clutch, operated hydraulically
Ignition Kokusan digital 4K-3B
CHASSIS
Handlebar tapered Magura Ø 28 mm
Front suspension WP-USD 48 MA
Rear suspension WP-PDS-shock absorber
Suspension travel front/rear 300 / 335 mm (11.8" / 13.2")
Front / Rear brakes disc brakes 260 / 220 mm (10.2" / 8.66")
Front / rear rims 1.60 x 21"; 2.15 x 18" DID
Front / rear tires 90/90-21"; 140/80-18"
Transmission 15:45
Main silencer aluminium
Steering head angle 63,5°
Wheel caster 112 mm (4.41")
Wheelbase 1481±10 mm (58.35")
Ground clearance (unloaded) 385 mm (15.15")
Seat height 925 mm (36.41")
Fuel capacity approx. 14 litres (3.08 gal)
Weight (ready to race, no fuel) 118.7 kgs (261.68 lbs)


Off-Road.com Newsletter
Join our Weekly Newsletter to get the latest off-road news, reviews, events, and alerts!