Project Honda CRF450 - FMF Titanium 4 Exhaust System - - Dirtbike at Off-Road.com
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Project Honda CRF450 - FMF Titanium 4 Exhaust System

Kevin Gorzny
Dirtbike at Off-Road.com

FMF has been around since the days of Marty Tripes and dual shocks when Flying Machine Factory owner Donnie Emler was a young, ambitious entrepreneur trying to get off the ground. Now FMF has become a world power in two and four stroke exhaust technology, grasping onto succes with confidence.Don Emler wanted to develop a titanium exhaust system that was modular in design and that would give the customer the option to mix and match components, so that it would suit their budget and performance needs. With the help of George Luttig, FMF's Director of R&D, they came up with the Titanium 4.
 The Magic of Titanium

The FMF Titanium 4 muffler is, in most cases, 50% lighter than the stock unit!
So what is the deal with titanium? First off, it is the mystique of the exotic material that draws the attention of the masses. But most of all it is the fact of extreme weight savings without giving up strength. In most cases, FMF's titanium exhaust system provides a 50% savings in weight! Today's 4-strokes are getting lighter, but they still need all the help they can get. The titanium used in all of FMF's exhaust systems is a military grade; if it is good enough to protect our country, it is surely good enough to abuse at the track.
 Make Your Own System
One of FMF's bigget goals was to create an affordable exhaust system that is completely modular. What exactly do we mean? The complete Titanium 4 system is made of three interchangable parts, a header, mid-pipe, and the muffler. The muffler is made of titanium only, of course, BUT the header and the mid-pipe are also available in stainless steel. In addition to the two materials, the header is produced in the patented Powerbomb™ or the standard Hi-flo design. Understand? It is very simple, and was designed with the intention of affordability to the masses who want more usable power from their 4-strokes.
The Havasu WORCS course was nothing but power robbing. The added top end over-rev power from the FMF exhaust was crucial.
In addition to the numerous combinations available between the header and mid-pipes, the Titanium 4 muffler also has two options regarding length. The longer, 17" muffler is targeted for the riders who need to be more cautious with keeping exhaust noise down to a repectable level. In exchange for the quiet characteristic of the 17", a little peak power will be sacrificed (barely noticeable by the average rider). The second option involves a shorter 14" muffler which produces the greatest increase in power output at the expense of a louder note.What about the Powerbomb™ header? What is it exactly? The Powerbomb physically is a bulge in the header toward the rear of the pipe, as you can see in this photo. The bulge is basically a pre-muffler which deadens the brute sound of today's four-strokes. The gases cool, expand, then contract once entering the chamber. This process actually speeds up the flow creating more power.
Page OnePage Two -TestingPage Three -The Installation

Hear the Difference!
(click on the links below to download audio files of the stock exhaust and the FMF system)
VideoFMF Titanium 4Stock
Audio OnlyFMF - mp3 - .wmaStock - mp3 - .wma

FMF= Blue Stock =Red

FMF Exhaust System:
Prices as tested:
Titanium 4 Muffler (14")- $199.99
Titanium Mid Pipe**- $174.99
Stainless Steel Powerbomb Header**- $174.99
Titanium 4 Spark Arrestor End Cap- $49.99
**Also Available in the following:
Stainless Steel Midpipe- $74.99
Titanium Powerbomb Header- $274.99
HoleshotEndo
  • More Power!
  • Titanium = strength
  • Nearly 50% lighter than the stock system
  • Interchangable end caps (including a spark arrestor)
  • Modular system - the mid-pipe and header are available in either titanium, or the more affordable stainless steel.
  • Good fitment of all pieces
  • The muffler can be used with the stock header, by using the supplied sleeve.
  • High quality hardware and components supplied
  • The mounting system of the muffler was the only major downfall of the system. Two o-rings must be carefully placed on the muffler as shown in this photo while placing the clamp and the required spacer in the correct position. The process is not difficult, just time consuming and relatively tedious.
  • Louder exhaust note (but if it really matters, a quieter 17" muffler is available).

Rating System
1 = poor / 10 = excellent
Contact: (310) 631-4363
www.fmfracing.com

If you have any questions, opinions or comments, let us know! Kevin Gorzny
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