Project Silverado Part Three Exterior Upgrades - III - Trucks 4x4 @ Off-Road.com
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Project Silverado Part Three Exterior Upgrades - IIIHella Rallye 4000 Lights

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Hella Rallye 4000 LightsPro-Comp Pro-Runner Lightbar

When building an on/off-road truck, an obvious and required component must be auxillary lighting. What good is a capable truck, if the destination isn't in sight? In the instant rotation of the switch, night is turned into day (well not really, but the difference is literally amazing). My jaw dropped, and so did my foot, as I could immediately see with such an improvement, that the ORC Silverado could suddenly cruise 10-15 mph faster.
Just wait until the switch is turned....you won't believe the difference.
The company of Hella KG Hueck & Co. have been a dominant force in aftermarket lighting technology for many years. Based out of Germany, the company has 7 different locations in the United States alone, employing 3700 people in total. Research and development is what nurtures a good product. With that being said, the Hella light has probably had the best R&D development process out of any lights, simply for the fact that if you were to attend an off-road desert race in the southwest, almost 98% of the cars and trucks out there, employ Hella as their tool of vision assistance.The Tech and Spec The Hella Rallye 4000 is available in many different configurations: Fog, Euro Driving Beam, Euro Driving Beam with City Light, Pencil Beam and Cornering Beam (flood).
Burning a hole in the desert night.
The light itself it created using a strong die-cast zinc metal housing to withstand whatever you can throw its way. The mounting system has a large cradle which secures more of the housing area. Advanced Free-Form reflectors capture as much available light as possible from the halogen bulb, which in turn focus' the light in a pin-point target area. With the use of a computer designed and controlled reflector surface, 50% more light output can be achieved than compared to a standard reflector. The outer finish itself is either a tough powder-coated black or a chromium finish (although the pencil and cornering beam are available in black only).
The Fog Beam: These lamps employ low beams to provide increased forward lighting, intended for adverse weather conditions (hence, fog-beam). Euro Driving Beam: The Euro Beam is designed to supplement OEM high beams to extend the field of vision, simply allowing for a safer drive. Pencil Beam: This direct beam of light delivers a narrow, intense, and extremely long flow of light. Cornering Beam: The Wide Angle Cornering Lights take the place of the factory high beams to distribute light over a wide area, while continuing to provide medium range illumination.
Stock Hi-Beams
Hella Rallye 4000 Pencil Beams
Wired Wiring the Hellas was a painless process. All wiring of any kind takes patience, time and a little know-how, but with the Hella Wiring Harness Kit, things are simplified greatly! The kit comes with the complete harness, able to wire 4 lights. Within the harness, there are sealed connectors, a fused relay, toggle switch, and plenty of length to get the job done. The rotary switch mounted perfectly in the dash of the Silverado. For the inexpensive cost of this kit, buy it....its worth it by far. The part number on the unit is 8KA 148 541-001. Light the Way to Faster, Safer Speeds
If you do ANY off-road or back road driving at night, the Hella Rallye 4000 lights are a great, wise investment.
When setting up for off-road auxillary lighting for recreational use, the ideal setup would be the use of 2 Rallye 4000 Pencil Beams to pierce a long arrow through the darkness, and one Rallye 4000 Cornering Beam to even out the effort. Our stock headlights do such a good job covering the wide flood surface, that we simply went with two pencil beams. But if you have the room and the money, go with the three light setup as mentioned. Another option is to run one cornering beam and one pencil. Either way, just get the lights! I can't stress enough how much of a difference these units make. Granted, they are not HIDs (High-Intensity Discharge - a VERY bright light also made by Hella; although they cost nearly 6-7 times as much!), but the Rallye 4000 hallogens are a great asset. I personally have already talked a few of my friends into mounting these lights on their vehicle. Even in terms of practicality, if you do most of your driving in town amongst city lighting, BUT you DO drive down lonely roads (dirt or other) only every once in a while, they are still worth your money!
The Good The Bad
  • Unbelievable lighting improvement over stock
  • Good adjustability
  • Durable black finish
  • They are somewhat heavy
  • The lights vibrated slightly when cruising down rough terrain (this is due in part from the weight of the light and the mounting surface stability.
  • Halogens burn hot!

See the photo gallery!
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