Discovery Drivetrain Clonk - - Off-Road.com
Trucks & 4x4 Jeep Diesel ATV & UTV Dirt Bike Competition Snowmobile Business

Price and Compare Vehicles:
New, Used, and Powersports    Go button

Discovery Drivetrain Clonk

ORC STAFF

[Don;t ask where I got this, I"m just passing on information -Ben]

At long last I got a copy of the LRNA bulletin covering drive line clonk in Discoveries and Defenders. My original source never got back to me so I had to go elsewhere. For the record, no, I won't fax you a copy. I've been admonished not to "show" it to anyone. By the way, this problem exists in both manual and automatic transmissions as the bulletin lists replacment part numbers for both.

Here are the salient parts:

Bulletin No: 37/20/96
Subject: Gearbox Mainshaft Spline Wear
Affected Vehicles:

    Discovery LJ 178205 onwards
    Discovery LJ 506525 onwards
    Defender LD 976480 onwards

Detail:

    Some customers may complain of clonks and backlash in the transmission system. This may be due to gearbox/mainshaft spline wear. The clonk/backlash will be most apparent in stop/go traffic under overrun conditions or when manuvering the vehicle during parking, etc. From transfer box number 28D 460996 F (Discovery) and 22D 461124 F (Defender) all factory built LT230 transfer boxes have a revised design of input gear, featuring lengthened splines and cross drilled oil feed holes. This modification eliminates the requirement for an oil feed disk (bulletin H415) and eliminates input gear/mainshaft spline fretting/wear. Coincident with this change, the transfer box identification number has been raised to Suffix "F".

POST A COMMENT
Your email address will NOT be published.
appears with your comment
read our privacy policy
Note: does not support HTML
All comments submitted are subject to review, and may be delayed before posting. We reserve the right not to post comments.
Untitled Document
Sponsored Links
Need Gas Mileage & Power?-
Free flowing performance exhaust can increase gas mileage and increase power. We can all benefit from increased mileage and increased horsepower & torque improves towing, mud-slinging and the ability to turn those larger tires you put on your truck. See what Flowtech Exhaust has for your gas or diesel truck.
Stickers, stickers, stickers!-
You don't have to beg - you can get them for free! Just simply register and Off-Road.com will send you stickers from our participating companies. It's free and easy, so slap them on your ride, house or friends. Click here to register and get sticky...
Off-Road Videos -
Check out over ten years of extreme 4x4 action, product testing and the Off Road Nation at play. Baja racing to rock crawling, ATVs in the sand to motorcycles in the dirt, it?s all here. Rate them, share them and upload your own.
ATV Reviews -
Honda, Suzuki, Yamaha, Polaris, Kawasaki, Can-Am. First rides to long-term tests, check out the latest in ATVs, UTVs and Side-by-Side vehicles of every make and model. Read expert opinions and follow custom project vehicles.
In the Business of Off-Road?-
If you work in the off-road industry, you need Off-Road Business! Our magazine, eNewsletter, and website give you the latest industry news, new product reviews, and business tools and services you need to succeed! Check out OffRoadBusinessMag.com!

Enewsletters

Stay on Top of All the Action:
Sign up for Off-Road.com's Enewsletters

Source: Off-Road.com,
Click here